HRS PROCESS SYSTEMS LTD.
Aseptic Fillers

Aseptic Fillers

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Aseptic Fillers

In order to satisfy the demands of the modern food-processing sector HRS Process Systems has taken a decisive step in the integration of technologies. We have developed an integrated system which combines their innovative Hygienic Piston Pump, Unicus® dynamic heat exchangers, Ecoflux*corrugated tube heat exchangers depending on the process and their bag-in-drum Aseptic Fillers.

The objective of this integration process is to satisfy market demands for:

  • Catering: a rapidly growing market driven by the modern trend of eating away from home, in company restaurants, administrative centres, hospitals, colleges etc.
  • Low acid products: prepared vegetables (spinach, peas, peppers, onion...), precooked meals (baked beans in tomato sauce, stews...) and many others
  • Whole or diced fruit (peach, apricot, strawberry, pear, apple...), prepared fruit for yoghurt, and fruit pulps, purees and concentrates
  • Diced tomato
  • Hot and cold break tomato concentrate

For all of these applications HRS Process Systems has designed and manufactured aseptic fillers for bags of various "BAG-IN-DRUM" AND "BAG-IN-BOX" type fillers.

Machines have been supplied with double head aseptic fillers, with 1" and 2" filling heads depending on the type of product to be packed. This type of filler works with preformed, pre-sterilised bags of 1" or 2" spouts in various forms:

  • Individual bags from 5 to 1000 litres.
  • Continuous bags from 5 to 20 litres.

Models:
HRS Process Systems offers an extensive product range to suit your needs, from single-head filler to double head fillers with fully automated drum handling system and continuous bag - box fillers. The entire component used in our machines came from international brands, furthermore our aseptic fillers are designed for maximum versatility and in this way, with opportune accessories, they can be adapted to other formats, as shown in this table:

Filling Machine

Structure Support

Pack Size

Single Head Aseptic Filler

SS 304 support structure with conveyors for single drum

200 litres bag in drum and 3 to 25 litres bag-in-box.

Double Head Aseptic Filler

SS 304 support structure with conveyors for single drum - 2 sets

200 litres bag in drum and 3 to 25 litres bag-in-box.

SS 304 support structure with motorized conveyors - 2 sets

4 drums in a pallet of 200 litres each or single container of 1000 litres